In industries where extreme wear and tear are common, such as mining sites with hypersaline water and heavy equipment usage, maintaining the integrity of concrete structures is crucial. Hardrox, a specialized product from Integra, is designed specifically for these challenging environments, providing exceptional durability and protection to withstand the severest conditions.

Challenges in Harsh Industrial Environments

• Extreme Wear and Tear: Sites like mines are subject to continuous heavy traffic and equipment load, which can quickly degrade conventional concrete.
• Corrosive Conditions: Hypersaline water prevalent in mining areas can accelerate the corrosion of concrete and steel reinforcements.
• Concrete Dusting: Concrete surface dusting creating health and sensitive instrument damage – also this leads to major surface failure over time.
• Maintenance and Downtime: Frequent maintenance due to rapid wear and environmental damage can lead to increased downtime and operational costs.

Hardrox: Engineered for Extreme Conditions

Superior Concrete Protection Hardrox is engineered to address the toughest industrial challenges by enhancing the concrete’s resistance to physical and chemical stressors.

• Enhanced Durability: Hardrox significantly increases the concrete’s resistance to abrasion and fracture, ideal for areas with ultra-heavy machinery and vehicular traffic.
• Corrosion Resistance: Offers superior protection against corrosive elements like tailings or hypersaline water, ensuring that the concrete and embedded steel reinforcements last longer.
• Reduced Permeability: By sealing the concrete’s pores, Hardrox prevents the ingress of water and salts, which are major contributors to structural degradation.

Benefits for Extreme Industrial Applications:

• Extended Infrastructure Lifespan: Hardrox-treated concrete structures exhibit a longer lifespan, even under severe environmental stress.
• Lower Maintenance Costs: The robust nature of treated surfaces reduces the frequency and scope of maintenance, decreasing overall operational costs.
• Increased Operational Efficiency: With fewer interruptions for repairs and replacements, operations can proceed more smoothly and efficiently.

Applications of Hardrox in Extreme Environments

Mining Sites

• Haul Roads, Vehicle Pathways and Loading Zones: Protects areas with the highest traffic from degradation due to heavy equipment.
• Storage Facilities and Bunded Containment Areas: Ensures that structures holding corrosive substances or under constant mechanical stress remain intact and leak-proof.

Benefits:

• Enhanced Safety: Reduces the risk of structural failures that can lead to accidents, improving overall site safety.
• Environmental Compliance: Helps meet regulatory standards by preventing leakage and environmental contamination.